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Composites Manufacturing

Precision Solutions for Composites Manufacturing

Hole Specialists, Inc. is an industry leader in gun drilling, deep hole drilling, pull bore, trepan, and honing services since 1993. At Hole Specialists, Inc., we combine these core capabilities with state-of-the-art equipment, rigorous quality control, and decades of expertise to deliver superior results for our clients. Our comprehensive quality management system ensure consistent excellence across all services.

Core Manufacturing Capabilities

Gun Drilling
Excellence

Gun Drilling Excellence

  • Tool cooling channels
  • Mold temperature control
  • Vacuum system ports
  • Process equipment components
  • Custom tooling solutions
  • Prototype development
  • Process optimization
  • High-precision holes

Deep Hole Drilling Specialization

  • Large mold components
  • Heating/cooling systems
  • Vacuum line systems
  • Tool manufacturing
  • Custom applications
  • Production tooling
  • Prototype services
  • Equipment modification 

Advanced Precision Services

  • Component straightening
  • Tool alignment
  • CNC turning
  • Trepanning services
  • Custom machining
  • Production support
  • Tool development
  • Process optimization 

Composites Industry Quality Standards

Quality System Certifications

  • Aerospace standards
  • Third-party audited systems
  • OEM approved processes
  • Process validation
  • Quality documentation
  • Material traceability
  • Inspection protocols

Process
Controls

Process Controls

  • FMEA development
  • Control plan implementation
  • SPC monitoring
  • Measurement systems
  • Gauge calibration
  • Process capability studies
  • Quality assurance
  • Continuous improvement 

Documentation & Traceability

  • Material certification
  • Process validation
  • Inspection records
  • Temperature mapping
  • Flow validation
  • Dimensional reports
  • Complete lot traceability
  • Quality documentation

Technical Specifications for Composites

Precision Parameters

  • Hole diameters: 0.078″ to 24.000″
  • Depths up to 480 inches
  • Straightness: 0.001″ per foot
  • Surface finish to 16 RMS
  • Position tolerance: ±0.001″
  • Custom specifications
  • Tool & die capability
  • Prototype flexibility 

Material Processing Capabilities

  • Tool steels
  • Stainless steels
  • Aluminum tooling
  • Invar molds
  • Carbon fiber compatible
  • Composite tooling
  • Specialty materials
  • Custom materials

Composites Project Experience

Processing Equipment

  • Component manufacturing
  • System modifications
  • Custom fixtures
  • Production support
  • Prototype services
  • Testing equipment
  • Process improvement
  • Maintenance support

Custom Components

  • Special tooling
  • Unique process equipment
  • Custom components
  • Specialty solutions
  • Prototype development
  • Production support
  • Process improvement
  • Quality control

Tooling Systems

  • Mold manufacturing
  • temperature control
  • Vacuum systems
  • Custom tooling
  • Production support
  • Process development
  • Quality control
  • System integration

Production Support Services

Process Development

  • Manufacturing engineering
  • Tool design
  • Fixture development
  • Process optimization
  • Production planning
  • Quality planning
  • Documentation support
  • Training programs 

Production Capabilities

  • Precision manufacturing
  • Quick-turn services
  • inventory management
  • Production scheduling
  • Process monitoring
  • Quality control
  • Statistical analysis
  • Continuous improvement 

Technical Support

  • Engineering consultation
  • Design assistance
  • Material selection
  • Process optimization
  • Problem solving
  • Quality planning
  • Documentation support
  • Training programs

Advanced Quality Control

Inspection Equipment

  • CMM measurement systems
  • Digital inspection tools
  • Temperature monitoring
  • Flow testing
  • Custom gauging
  • In-process inspection
  • Final verification
  • Documentation systems

Testing Capabilities

  • Flow analysis
  • Temperature mapping
  • Performance testing
  • Environmental testing
  • Quality validation
  • Process capability
  • Statistical analysis
  • Documentation

Production Management

Project Management

  • Dedicated program managers
  • Schedule tracking
  • Progress reporting
  • Quality monitoring
  • Documentation management
  • Timeline adherence
  • Cost control
  • Risk management

Inventory Control

  • Just-in-time delivery
  • Material tracking
  • Stock management
  • Emergency stock
  • Shipping coordination
  • Packaging services
  • Logistics support
  • Storage solutions

Value-Added Services

Engineering Support

  • Design for manufacturability
  • Process optimization
  • Material selection
  • Cost reduction
  • Quality improvement
  • Problem solving
  • Documentation support
  • Training programs 

Emergency Services

  • 24/7 availability
  • Rapid response
  • Priority scheduling
  • Emergency repair
  • Field support
  • Mobile capabilities
  • Quick-turn prototype
  • Rush production

Composites Industry Experience

OEM Support

  • Major manufacturer approval
  • Production experience
  • Quality system compliance
  • Process development
  • Documentation support
  • Program management
  • Cost control
  • Timeline adherence 

Production Support

  • Equipment maintenance
  • Custom solutions
  • Emergency services
  • Process support
  • Quality control
  • Documentation
  • Technical support
  • Rapid response

Contact Information for Composites Projects

Production Inquiries

Primary Contact: Composites Program Director

Location & Facilities

27950 Commercial Park Road Tomball, TX 77375

  • Production facility
  • Quality lab
  • Engineering center
  • Shipping & receiving
  • Customer support
  • Technical center

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